Product Introduction of Titanium Forged Disc
Titanium Forged Disc is highly durable and versatile components designed for applications where strength, corrosion resistance, and precision are essential. Manufactured using advanced forging techniques, these discs provide exceptional performance in a wide range of industries, including aerospace, marine, chemical, and medical fields.
Product Overview
Changtai Metal Titanium Supply offers Titanium Forged Discs in various sizes to meet specific application requirements. The discs are created from premium-quality titanium, known for its lightweight properties and superior strength. These forgings undergo a rigorous die-forging process, ensuring high precision, excellent surface quality, and enhanced toughness.
Titanium’s unique properties, including resistance to rust, chemicals, and extreme temperatures, make it a preferred material for critical applications. Whether for structural, industrial, or specialized uses, Titanium Forged Discs deliver unmatched reliability and durability.
Die Forging Process of Titanium Forged Disc:
The Titanium Forged Discs are produced through a meticulous die-forging process:
- Metal Blank Preparation: A blank piece of titanium is select for forging.
- Heating: The forging billet is heating to ensure proper shaping without cracks.
- Rolling: The heated blank is roll into a rough shape.
- Forging: The metal is forged into its final disc shape using hydraulic presses for precision.
- Trimming: Excess material is trim to create clean edges.
- Punching: Holes are punch if required for specific applications.
- Alignment Correction: Misalignments are correct to ensure accuracy.
- Inspection: The forgings are thoroughly inspect for size and surface defects.
- Heat Treatment: The discs are heat-treat to remove stress and enhance their cutting performance.
- Cleaning: Any oxide scale is removed, resulting in a smooth and polished surface.
- Final Adjustments: Corrections are made if needed to achieve perfect dimensions.
In general, forgings should be check for appearance and hardness. Important forgings should also be test for chemical composition, mechanical properties, residual stress, and undergo nondestructive testing.
| PART TYPE | WELDALOY TITANIUM CAPABILITIES |
|---|---|
| ROLLED RINGS | ~43″ MAX OD |
| FLAT BAR / BLOCKS | ~24″ |
| CYLINDERS / SLEEVES | ~36″ MAX OD/WIDTH |
| DISKS / HUBS / SPECIAL SHAPES | ~20″ MAX OD/WIDTH |
| ROUND SHAFTS | ~16″ MAX OD/WIDTH |
| CUSTOM DIE PRESS | ~16″ MAX OD/WIDTH |
why choose Changtai Metal
The DIA5000mm production line has a 4000T hydraulic press and a 5m ring rolling machine, with a maximum radial rolling force of 315 tons and an axial rolling force of 250 tons. The DIA9000mm production line has a 5000T hydraulic press and a 9m ring rolling machine, with a maximum radial rolling force of 900 tons and an axial rolling force of 600 tons.
We can machine forged titanium parts according to customer drawings. Changtai Metal Titanium has a complete stock of standard molds for titanium rings, targets, and disks. We also offer custom titanium forging and casting for specially designed parts. Additionally, we can provide molds as part of the product delivery. We take extra care to ensure that our titanium forgings are clean properly and carefully inspected before shipping.
